作者:陈利琼1, 李姝璇1, 王佳营2
作者单位:1. 西南石油大学石油与天然气工程学院, 四川 成都 610500;
2. 中国石油大学(北京), 北京 102299
关键词:卧式重力油水分离器;油水分离;整流构件;数值模拟;正交试验
摘要:
油水分离器分离性能随着油田来液含水率逐年升高而不断下降,为提升分离器油水分离效率,基于fluent软件采用realizable k-ε模型和mixture多相流模型对重力油水分离器内部流场进行三维数值模拟,以整流效果较好的田字板型整流构件为研究对象,引入正交试验,以分离器油出口含水率为试验指标,进行构件开孔方式、构件长度以及构件安装位置三种因素对油水分离效率的影响分析。研究表明,对于田字板型整流构件,开孔方式对其分离效率影响最大,构件长度次之,构件安装位置影响最小,且当开孔方式为“上疏下密”型,板长2000 mm,安装在入口构件后800 mm时,分离器油出口含水率由26.90%降低至16.73%。该研究成果可为分离器整流构件设计提供技术参考。
parameter optimization of oil-water separator rectifying component based on orthogonal test
chen liqiong1, li shuxuan1, wang jiaying2
1. petroleum engineering school, southwest petroleum university, chengdu 610500, china;
2. china university of petroleum(beijing), beijing 102299, china
abstract: as the water content of incoming liquid increases year by year, the separation performance of oil-water separator decreases continuously. the realizable k-ε model and the mixture multiphase flow model are used to perform three-dimensional numerical simulation of the internal flow field of the gravity oil-water separator based on the fluent. the tian-type rectifier components with better rectification effect is taken as the research object and the orthogonal test is introduced. water content of the separator’s oil outlet is taken as the test index to analyze the influence of three factors on the oil-water separation efficiency, namely the opening mode of the component, the length of the component and the installation position of the component. the results show that the opening mode has the greatest influence on the separation efficiency, followed by the length of the component and the installation position of the component. and when the opening mode is sparse at the top and serried at the bottom, the plate length is 2000 mm, which is installed 800 mm behind the inlet component, the water content decreases from 26.90% to 16.73%. this research can provide technical reference for the design of separator rectifier components.
keywords: horizontal gravity oil-water separator;oil-water separation;rectifier component;numerical simulation;orthogonal test
2023, 49(6):151-156 收稿日期: 2021-11-09;收到修改稿日期: 2022-02-12
基金项目:
作者简介: 陈利琼(1976-),女,四川成都市人,教授,博士,主要从事油气储运安全技术、油气输运系统优化技术方面的研究
参考文献
[1] 桂琳, 戴昊南, 万千, 等. 特高含水期油田化学驱提高采收率方法研究[j]. 当代化工, 2021, 50(9): 2145-2148
[2] 张钦杰. 高含水期油气集输处理工艺技术探究[j]. 中国石油和化工标准与质量, 2020, 40(17): 200-201
[3] zandieh m, kazemi a, ahmadi m, et al. a cfd investigation into the enhancement of down-hole de-oiling hydro cyclone performance[j]. journal of petroleum science and engineering, 2021, 199: 108352
[4] 马耀键, 丛立新. 油气水三相分离器研究现状与发展趋势[j]. 化工机械, 2019, 46(5): 495-500 552
[5] 吕宇玲, 何利民, 王国栋, 等. 含不同构件的重力式分离器内流场数值模拟[j]. 石油机械, 2008(2): 12-16 82
[6] 王超. 卧式油气水三相分离器的流场研究[d]. 长春: 吉林大学, 2011.
[7] 王晓静, 许忠政, 闫洋洋, 等. 油水分离器不同新型构件的流场数值模拟[j]. 化学工业与工程, 2017, 34(5): 71-76
[8] 汪磊. 基于正交试验法的油水分离器结构参数优化研究[j]. 石油管材与仪器, 2021, 7(1): 63-67
[9] huang a n, ito k, fukasawa t, et al. effects of particle mass loading on the hydrodynamics and separation efficiency of a cyclone separator[j]. journal of the taiwan institute of chemical engineers, 2018, 90: 61-67
[10] pouraria h, seo j k, paik j k. numerical modelling of two-phase oil-water flow patterns in a subsea pipeline[j]. ocean engineering, 2016, 115: 135-148
[11] 方立德, 李婷婷, 李丹, 等. 新型气液两相流相含率检测装置特性研究[j]. 中国测试, 2017, 43(3): 121-125
[12] kharoua n, khezzar l, saadawi h. cfd modelling of a horizontal three-phase separator: a population balance approach[j]. american journal of fluid dynamics, 2013, 3(4): 101-118
[13] 许艺青, 杨晓翔, 韦铁平, 等. 基于正交试验的应变片敏感栅结构参数的优化[j]. 中国测试, 2018, 44(6): 129-133
[14] 谢宇, 任金波, 黄煌辉, 等. 基于卡方检验的计算流体动力学网格无关性分析[j]. 科学技术与工程, 2020, 20(1): 123-127
[15] shi j, gourma m, yeung h. cfd simulation of horizontal oil-water flow with matched density and medium viscosity ratio in different flow regimes[j]. journal of petroleum science and engineering, 2017, 151: 373-383

